Current market conditions are such that electronics manufacturers are competing to capture as much business as possible in an environment which yields ever decreasing profit margins. There is little expectation that these market conditions will change in the foreseeable future. The reality of the situation is that electronics manufacturers must invest in automated solder paste inspection and automated optical inspection equipment in order maximize efficiency and acquire quantitative information that may be used to streamline the manufacturing process and reduce manufacturing defects. By increasing first pass production yields, manufacturers are able to decrease costs, save time, and reduce the need for non-value added rework and repair. Here are some 3D AOI machines available in India market.
MV-6e OMNI 3D In-Line AOI Series from MIRTEC and available with Accurex
The MOST Cost Effective FULL 3D AOI System on the Planet! MIRTEC’s new MV-6 OMNI 3D AOI Machines provide manufacturers with a clear view into the manufacturing process, helping them achieve higher operating efficiencies and improved quality at the lowest possible cost. Additionally, MIRTEC’s ISIS Vision System has been proven to increase throughput by up to 400% thereby maximizing production efficiency and return on investment. The all new MV-6e OMNI 3D In-Line AOI system is configured with MIRTEC’s exclusive OMNI-VISION® 3D Inspection Technology which combines our award winning 15 Mega Pixel ISIS Vision System MIRTEC’s 15 Mega Pixel ISIS Vision System is a proprietary camera system designed and manufactured by MIRTEC for use with our complete product range of inspection equipment. MIRTEC’s ISIS Vision System brings unprecedented speed and performance to the Electronics Inspection Industry. In order to quantify the throughput advantage of this system, we must first consider that the majority of high resolution camera systems currently offered by AOI vendors use 5 Mega Pixel Technology. Throughput comparisons between 5 Mega Pixel Technology and 15 Mega Pixel Technology have resulted in an increased throughput of nearly 400% percent! This is a tremendous improvement in production efficiency which will certainly be leveraged by global customers in volume-driven sectors. MIRTEC’s revolutionary Digital Multi-Frequency Quad Moiré 3D system provides precision inspection of SMT devices on finished PCB assemblies. MIRTEC’s Digital Multi-Frequency Quad Moiré Technology, provides true 3D inspection using a total of four (4) Programmable Digital Moiré Projectors. This proprietary system yields precise height measurement used to detect lifted component and lifted lead defects as well as solder volume post reflow. The system comes standardized with our new 8 Phase lighting which is the best lighting solution available in the AOI marketplace. This lighting is the next generation to our award winning 6 phase lighting. The MV-6 OMNI comes with the CoaXPress Camera Technology fitted as standard; this technology is the fastest way to pass the huge amount of data captured by the cameras through to the PC. Fully configured the new MIRTEC MV-6 OMNI machines feature four (4) 10 Mega Pixel Side-View Cameras in addition to the 15 Mega Pixel Top-Down Camera. MIRTEC’s new MV-6 OMNI 3D Inspection Systems allow users to achieve unprecedented standards in quality manufacturing by combining MIRTEC’s revolutionary OMNI-VISION® Digital Multi-Frequency Quad Moiré Technology with our exclusive 15 Mega Pixel CoaXPress Camera Technology in a single cost effective platform. The MV-6 OMNI 3D Series software is simple yet powerful. A comprehensive Package Type Library provides simple “Drag and Drop” component programming. The Automatic Teaching Tool (ATT) software provides automatic teaching of component locations using CAD centroid data. Typical programming time is under one hour per assembly. Our Engineering Staff has taken every initiative to achieve compatibility across our product line. This is not an easy task. However, it is important to provide our customers with an upgrade path so that they may take advantage of some of the latest technology that is available to them. Our existing customers will be delighted to find that the MV-6 OMNI 3D systems are based on the same robust software platform to which they are accustomed. MIRTEC’s OMNI-VISION 3D Inspection Technology provides the ultimate in flexibility to suit a wide variety of inspection requirements. As the name implies our exclusive 15MP ISIS Vision System may be scaled or modified to address the specific inspection requirements of virtually any production environment without sacrificing speed or performance. By changing the magnification of the Precision Tele-centric Lens the resolution of optics system may be scaled from 15 microns/pixel with a large FOV of (58.56mm x 58.56mm) desired for extremely high speed manufacturing; down to 10 microns/pixel with an FOV of approximately (39.04mm x 39.04mm) which is suitable for high-end micro-electronics manufacturing. MIRTEC’s Digital Multi-Frequency Quad Moiré Technology provides true 3D inspection of SMT devices on finished PCB assemblies using a total of four Programmable Moiré Inspection Probes.
The New Nordson YESTECH FX-940 ULTRA AOI System
Advanced New 3D Technology for Automated Optical Inspection
The new FX-940 ULTRA 3D AOI incorporates cutting-edge 3D technology for the inspection of solder defects, lead defects/lifted leads and co-planarity of chips, BGA’s and other height sensitive devices. The systems’ advanced 3D sensor provides industry leading metrology capabilities and shadow-free imaging at speeds of up to 8X faster than other systems. The FX-940 Ultra’s comprehensive inspection algorithms and “Ultra Reflection Suppression” (URS) technology offers industry leading 3D imaging with:
- 12 MP / 5 axis NYTVISION Technology
- Complete 2D + 3D inspection capabilities
- 1 top-down and 4 side viewing cameras
- Automatic programming tools: < 30 minutes
- Highest defect coverage / low false failures
- SPC data collection & reporting
Don Miller, Nordson YESTECH’s Vice President commented, “Over the years, YESTECH has always delivered cutting edge inspection solutions, and we are excited to share our latest innovation in 3D inspection. Nordson YESTECH provides customers with technically advanced capabilities that no longer require the usual trade-offs between comprehensive inspection, speed and flexibility. We took a ‘no compromises’ approach with this product with the goal to provide the maximum performance and value for our customers.”
Viscom S3088 ultra XM 3D – high-speed 3D-AOI with XM high-performance sensors
The Viscom S3088 ultra 3D-AOI system combines the flexibility of the well established Viscom 3088 family with the strengths of the high-performance XM 3D camera module in order to achieve unprecedented production efficiency. Since its introduction to the market, the S3088 ultra 3D has become the workhorse of the world’s leading electronics manufacturers. Combining 2D, 2.5 D and 3D technology with Viscom’s new fast-flow concept the S3088 ultra 3D is twice as fast as the predecessor systems and thus allows for significantly lower cycle-times and higher throughput rates whilst providing the most advanced 3D-measurement technology. Its innovative 3D XM sensor head features an integrated structured light projector for image fields up to nine views which allows for the most accurate 3D analysis of for example lifted leads, surface chips or co planarity defects. But even the classic AOI functions are located at the performance peak. Through high-resolution angled views, the S3088 ultra 3D reliably recognizes critical defects. With the innovative On Demand HR function, the optical resolution can be converted easily. In this way, the system is also able to reliably check 03015 type components. Color pictures, supplemental photographs, picture sequences: The high photographic speed, extremely high resolution, and excellent image quality open the most varied options for use. All the innovations compiled into the S3088 ultra 3D has led to a significant enhancement in inspection speed, quality and reliability. In turn this has enabled customers to make their production more efficient whilst maintaining the highest inspection quality.
